Johnson shift rod adjustment. Think of it this way.

Johnson shift rod adjustment. Dec 27, 2020 · Here's what my manual says for my 8hp, s/n 0R263337, Gear Housing Installation: 1. com/boating-forum/1278895-1999-johnson-150-hp-outboard-shift-rod-adjustment. This is measured from the mating surface of the gearcase to the center of the hole at the top of the shift rod. Are the shift and throttle cables adjusted correctly ?? Mar 14, 2020 · Johnson 18hp FD14 1960 Johnson 18hp FD14 1960 Home › Forum › Ask A Member › Johnson 18hp FD14 1960 This topic has 25 replies, 9 voices, and was last updated 1 year, 4 months ago by Steve D. Does anybody know what the correct length should be? Nov 10, 2023 · Keep reading the article to know more how to adjust Johnson outboard shift lingage in detail. I am pretty sure that is the problem. Ad https://www. To adjust the shift rod height on a Johnson 90 HP J90VLSSS lower unit, first remove the shift rod clip and slide the rod out. It is often on older engines that may have had marginal quality servicing that the clutch dog and reverse gear are worn Proper gear shift rod height is crucial for ensuring smooth and efficient operation of your Johnson and Evinrude outboard motor. If slipping occurs, check for proper rod alignment and secure connections. Dec 15, 2011 · Re: 1999 johnson 50 model # j50pleea shift rod height length? The shift rod height in neuutral should be 21 15/16 in +/_ 1/32in from the surface of the g/c to the center of the rod hole with the off set facing forward. Make sure it is correct before the g/c is installed otherwise you may be talking off the g/c again. I removed a screw which I thought might disengage the linkage, but the unit will not drop all the way off. If so, simply screw it all the way down, then turn it back until the high portion of the barrel is forward. The rod adjustment can't change without screwing it in or out where it goes into the lower. 7 L - Service Manual, P-N 5010056 Gearcase [Shift Rod Adjustment] Related Products: added September 4, 2020 at 10:08 PM updated October 26, 2020 at 4:10 PM Here is a easy way to make a shift shaft height tool to measure you shift shaft height when servising your gearcase. as long as it was working correctly before the rebuilt unit. This expert text guide ebook will give you the knowledge and experience you need to Jun 30, 2010 · On the shift linkage between the lever on the side of th emotor and the shift rod that is attached to the bell crank and the gear shift cable. Be sure to measure from the top surface to the center of the hole at the top of the shift rod. Due to the constant vibration if the screw is not tightened properly it can fall out. I had heard that there is a measurement from the plate to the hole on the top of the shift rod and that the rod can be screwed in or out a turn or two to make the adjustment. If you do not have this information, or are having issues, these troubleshooting steps can help you resolve / adjust Jun 2, 2010 · Re: 85 hp 1978 Evinrude Shift Linkage Adjustment To start with, the shift rod has to be set to the correct length, which is: 1978 - V-4 model in neutral (L) 21-53/64? or, (XL) model in neutral 26-53/64?. Still not done but nightfall came! I have my shift rod end w/hole actual touching the pin but there doesn't seem to be enough room for it to slide over the pin! It came off without issue but I did that by feel and did not see it. We will instruct you on how to adjust the cables to resolve the grinding noise on the lower unit. May 18, 2013 · With the shift rod adjustment all the way down i tried adjusting the shift cable itself but still couldnt get forward to engage. Once correct height is achieved, rotate rod one half turn or less to face offset forward. With the shift rod set at the exact height, it should shift normally by hand (no clunks. One thing just came to my mind in regards to this. Sep 2, 2006 · Re: 1977 Johnson 115 shift rod length If memory serves me correctly, the 1977 115hp model has a barrel type connector that screws on top of the shift rod. Any help will be much appreciated. View and Download BRP Evinrude E-TEC Series service manual online. MY lower unit is a long version (not extra long). Oct 27, 2013 · Re: shifting gears very hard on 150hp johnson Did you adjust the shift rod height correctly. Sep 4, 2020 · Home Tech Articles Service Manual Evinrude E-TEC G2 66°V6 2. com Sep 4, 2020 · With the gearcase in NEUTRAL, rotate the shift rod up or down as necessary for correct adjustment. Place shift handle or shift lever in neutral 4. The measurements above are for an Evinrude motor. You DO need to disconnect the shift rod from the linkage though. One note it’s a mix of parts (1955 Evinrude 15HP and a 1957 Johnson Mar 5, 2013 · Re: Replacing Johnson Lower Unit and Shift Rod Adjustment Check the top secret files at the begining of this forum for shift rod heights. Jan 21, 2014 · Re: 1992 johnson 40 J40ELENM Shift rod height adjustment The chart clearly states that it should be 21 - 15/16"----Measured in nuetral and measured from the center of the pin hole to the joint gearcase to exhaust housing. Sloppy control cables and wear on the control box will also cause this problem. when I move the throttle to reverse position. When you move the shift lever at your boat's control station, you activate an unbroken connection to your motor's gear case to control your boat's direction of travel. Minute I start it, it goes into forward only and I have no response at all from the shift lever. Reeves) When all is as it should be, the proper method to adjust the shift cable is to disconnect the cable from the engine. ) If it still clunks, it is probably internal to the drive. I reinstalled the lower unit after water pump replacement. On 90 degree V-6's, you can adjust the same way, but the dogleg on the shift shaft makes it necessary to drop the gearcase to turn the shaft. E200FPLEEN Serial No. i,m thinking I need to take the gear box off, and wind the gear rod, out maybe 5-6 turns. I tried 4 different heights with that rod and had the same issue each time. Apr 6, 2007 · Re: Shift rod adjustment What makes you suspect that the shift rod is out of adjustment? From what I know, its hard to "knock" it out of adjustment since it is threaded. Move the shift linkage on the engine to find the center of the play in neutral, and Apr 5, 2014 · Re: Shift rod height Evinrude 40 hp A measuring tape works just fine. Jun 3, 2021 · Good morning all hoping to get a bit of help I had to replace my gears in my lower unit and now I am trying to figure out what my proper shift rod height is I believe it’s a short shaft however I would take the adjustments both for a short and long just so I can be sure once I measure the rod Because after adjusting the cable so that the TWO neutral positions are more or less centered on the true neutral position, there are no more ratcheting noises in neutral coming from either Jul 23, 2007 · Re: Shift rod adjustment. This is where it pushed the motor into forward by tightening the bolts down. They can answer questions for any Evinrude outboard model or horsepower. The customer complaint was that when you put it in rever Mar 12, 2012 · 60 hp johnson shift rod adjustment By castin4five in forum Evinrude/Johnson Motors Replies: 2 Last Post: 04-29-2009, 03:04 PM Apr 25, 2005 · Re: Evinrude shift adjustment 60 degree or 90 degree V4? The 90 degree V4 should be set by placing the control lever in farward gear 3/4 throttle, shift engine into farward gear, adjust shift cable end to just slip over the connector, at engine end. 266. Remove and isolate spark plug leads from spark plugs 2. Oct 4, 2010 · Re: 1980 35 hp shift rod adjustment I went ahead and adjusted the shifter handle on the side of the motor. Oct 20, 2013 · Re: 1995 115hp Johnson OceanPro V4 Shift Shaft Linkage - How to reconnect Wish it was that easy for me. Neil -- use a yard stick to make the measurement with the shifter in whatever position the manual says. Turn the shift rod while pushing it through the cover to avoid damaging the O-ring. You move the remote handle (throttle and shift control in the cockpit) the shift and We would like to show you a description here but the site won’t allow us. 2K subscribers Subscribe Find the Location of your late 80's Johnson or Evinrude outboard. Put the lower unit back on the leg and attach the shift rods together, but not tighten the two nuts together completely. Jul 23, 2007 · Re: gear shift adjusting in powerhead of 25hp Johnson are you shifting at the motor, or with a remote cable shifter? The cable system can be a pain to make work, so get it shifting right at the motor first. Anyone know if I'm understanding the manual incorrectly here? Jul 19, 2012 · Remove the shift cable and shift the lever by hand into neutral and center the free play. This is for a 1988 model but should hold true for a few years before and after. This video shows how to disconnect and connect the shift rod on 70's model Johnson and Evinrude Outboards. The question I have is about shift rod adjustment. I've unbolted and removed the lower unit to adjust the shift rod height before, but I was wondering if I could leave the lower unit attached, just unpin the shift rod from the engine head, and Apr 24, 2013 · I have a 1981 Evinrude 140hp V4 model number E140TRLCIM. The cables can become seized internally, or possibly stretched, out of adjustment or even become unhooked from the motor. this will also cause forward shift to engage to early. Easy instruction on finding removing and re-installing a Johnson Shift Linkage Connector! Jul 7, 2013 · There are 2 shifting adjustments that are critical. There is a barrel type connector that simply screws down on the threaded top portion of the shift rod, then backs up only far enough to align properly with the shift linkages on the powerhead. Mar 1, 2011 · Re: Shift and throttle Linkage - complete adjustment procedure I found below instruction but I think there?s more to it and I think this is a disconnect and reconnection procedure. We show how the clutch dog makes grinding noises whe May 5, 2015 · Ask the experts on our Evinrude Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. Apr 6, 2007 · Re: Shift rod adjustment He unscrewed it thinking that turning it made it shift rather than pushing and pulling. I don't have the numbers off the motor but he said it was about an 80 model. Also for: Evinrude e15dhtlii series, Evinrude e15hpsxii series, Evinrude e15dhplii series, Evinrude e15hpslii series, Evinrude e25drii series, Evinrude e15htsxii In this video we cover the basic diagnosis of a grinding lower unit and how to adjust the shift cables. 1983 - 1985 - 40, 50, 60hp = (S) 15-29/32" - - (L) 20-29/32" plus/minus 1/32" Have the shift rod in neutral and offset to the rear. GEARCASE SHIFT ROD ADJUSTMENT SHIFT ROD With the gearcase in NEUTRAL, rotate the shift rod up or down as necessary for correct adjust- ADJUSTMENT ment. As a test, if you do have remote controls, disconnect them from the motor and try shifting the motor manually at the motor as a test as explained above. Place gear housing into neutral by pushing down on lower shift shaft (from forward gear) to neutral detent, prop will spin freely in either direction. A friend of mine at work has his lower off and needs the measurement for the shift rod height. Adjust the rods so the clutch dog fully engages the gear when shifted. 1999 Ficht 200 Model No. Aug 31, 2016 · Well, that interlock rod might be getting in the way, holding you back from pushing the linkage past its normal resting place in forward gear…Have you tried checking/adjusting the little shift lever adjustment? We would like to show you a description here but the site won’t allow us. Lets' take a look! Sep 5, 2016 · I purchased gearcase conversion kit 5008535 based off the Evinrude Product Service Update 2011. Sep 4, 2020 · Check the shift rod height from the shift rod hole to the surface of the gearcase using Universal Shift Rod Height Gauge, P/N 389997. - Position the shift rod so that it is halfway between the two marks at the junction of the lower leg. May 9, 2011 · I have a 90 HP 4cyl. Mar 23, 2016 · Ask the experts on our Evinrude Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. I will try to look it up for you. It is an easy fix however if you are out on the water We would like to show you a description here but the site won’t allow us. Adjusting the shift rod height on a Johnson and Evinrude outboard gear case. Nov 7, 2023 · Normal idle speed is 550-500 rpm. The numbers you give of the engine are not correct. Jun 15, 2008 · Re: 74 Evinrude 9. To adjust shifting on a Johnson 70 lower unit, first ensure the shift rod is properly connected and not bent. Thanks for any help. Mar 5, 2013 · Re: Replacing Johnson Lower Unit and Shift Rod Adjustment Check the top secret files at the begining of this forum for shift rod heights. In particular, this outboard won't go into reverse and after adjusting the gear selection cables without success, it turns We would like to show you a description here but the site won’t allow us. Jul 23, 2022 · How to Line Up the Shift Linkage with the shift Rod on a Mercury Outboard Another common question we get is about lining up the shift linkage. Jul 21, 2011 · Hello, I have recently purchased a 1996 Evinrude 40 hp model E40TLEUC and need to adjust the shift rod to the proper length. I have a Johnson lower unit installed on this 1977 70 HP Evinrude. With the gearcase in NEUTRAL, rotate the shift rod up or down as necessary for correct adjustment. Mar 1, 2011 · Pls improve this? - Move the shift rod in the opposite direction, again while turning the prop. ----Special tool just saves the shop a few minutes of time. the adjustment adjusts the upper shift rod not the lower. I just printed some pics to copy to try to get it back to normal. now the cotrol throttle is all out of sequence,when the control are in nuetral position, the propellor is turning forwards. There are adjustments of the cables at the throttle/shift control ends. Disconnecting the shift rod on a Johnson outboard motor allows you to remove the lower unit and the power head from your motor for service. Could someone please help me improve the instruction and correct any wrong part name. Upper and lower brass shift rod connector tight. My question is, does anyone have the correct shift rod Aug 6, 2014 · Can anyone tell me what the proper shift shaft adjustment for a 1996 115 Fast strike is? I purchased a used 2003 Rude Fitch gearcase and the shift rod is either longer or way out of adjustment. Shift the handle on engine into neutral. Oct 4, 2007 · If it's not, or the lower unit has been off recently, you'll have to reset the shift rod height. Customer: I changed out the lower unit on a 70 johnson, can't get the shifting adjusted. amazon. Apply Gasket Sealing Compound to both sides of a new shift rod cover gasket. Hi Folks. 5 HP Johnson Evinrude T-Mikes Vintage Outboards Restoration 17. With the shift rod and detent lever in NEUTRAL, rotate the shift rod up or down as necessary for correct adjustment. Evinrude E-TEC Series outboard motor pdf manual download. Are the specifications for shift rod length going to be different for a unknown year Johnson lower unit? Hello All! Quick question I was replacing the waterpump and lower case seals in my 1996 Evinrude Ocean Pro E200TXEDR engine, and I totally forgot to take the the shift rod length now, the reverse will not engage properly. Shift lever tight on shift shaft assembly, good gears, and new shift dog. I have a shift rod question I filmed in this video below (since it was a bit hard to explain in text/photos). 5. Set #1 as follows: (Centering Shift Cable) (J. After adjustment check neutral and reverse for engagement. I also tightened up on the shifter Skip the cable setup & start watching YouTube TV today for free. Tilt outboard to full UP 3. Apr 14, 2006 · Basically you want to equalize the "travel" of the cable end in both directions. I'm thinking he has other problems but he wants to try this first. Oct 4, 2007 · Re: how to properly adjust johnson shift cable/linkage If you have not had the lower off then the shift rod height should be fine. Look on the PORT transom bracket for a small plate that will Feb 28, 2014 · Re: 1976-77 55hp evinrude adjustments I don't know what manual you have but the factory service manual lists everything one needs to know. I have the Seloc repair manual but the pictures do not match. the gear box becomes nuetral. Feb 15, 2001 · Re: Johnson 150 GT shift rod adjustment Use the measurement for your motor. In this video we show a Johnson V4 gear set and Johnson V6 lower unit however, this should be the cable adjustment for any outboard motor. Got my head spinning on this Feb 22, 2006 · Re: Johnson 15hp gear linkage/lever trouble engaging Alex, before you put it back together, did you check the shift rod height? This should be done in neutral with the shift rod connector attached to the lower shift rod. Johnson outboard year 1990. While the gearcases are interchangeable the shift rods and linkages are different between the looper and your crossflow. I think it might be the shift rod,can I adjust the shift rod without pulling the lower unit? This video takes you through the process of installing new shift and throttle cables on an Evinrude or a Johnson outboard motor. Locktite on the threads will keep it where it belongs. thehulltruth. Apr 8, 2008 · Re: 150 Johnson Faststrike shift/gear issue (mitchell301) If he only replaced the prop shaft seals the shouldn't be any reason for him to drop the LU. - Go back down to the shift rod and make another mark at the same junction of rod and lower. With the gearcase in NEUTRAL , rotate the shift rod up or down as necessary for correct adjustment. It would also help if you kept this project in one thread rather than starting a new one with each issue. Jun 13, 2013 · The 1977 140hp Evinrude/Johnson models DO NOT have a shift rod measurement adjustment. Don Jun 15, 2008 · Re: 74 Evinrude 9. When we want to reinstall the lower unit the shift linkage pin alignment can be troublesome for many of us. To remove the lower unit on an Evinrude Outboard the Shift Link needs to be disconnected. is this correct. I'm not a Guru just a novice! Oct 20, 2013 · Re: 1995 115hp Johnson OceanPro V4 Shift Shaft Linkage - How to reconnect Wish it was that easy for me. Position the lower unit in neutral, then reinstall the shift rod so it aligns perfectly with the shift lever arm. How To Fix Johnson/Evinrude 2 Stroke 25hp/30hp Shifting Problem ThatBoatGuy 349K subscribers Subscribe The shift linkage on the 1977 Evinrude 35 HP uses upper and lower rods connecting the shift lever to the clutch dog. Once correct height is achieved, rotate rod one half turn or less to direct offset Every shift rod should be set to a specific height listed by the manufacturer. I Customer: I have a 2000 johnson 150hp v6 outboard. Can anyone tell me the way to adjust shift rod after water pump replacement? I still have the leg off. My motor works perfect in forward but can not seem to get reverse to work. If the linkage is OK, center the end of the cable over the pin by adjusting that trunion. Customer: I accidentally disconnected the shift rod from the lower unit gear case while changing the water pump on a 1996 engine with 48 hp, and now I'm having trouble reattaching the shift rod. The lever should be parallel with the crankshaft centerline - or the crankcase split line, if that is easier to determine. By accurately setting the gear shift rod height, you can help prevent costly repairs and ensure optimal performance from your engine We would like to show you a description here but the site won’t allow us. 7 L - Service Manual, P-N 5010056 Gearcase [Shift Rod Adjustment] Service Manual Evinrude E-TEC G2 66°V6 2. Then i can pull up on the shift rod another 3/8 to 1/2 in before i go into forward. GT 150's are 20" motors. however my factory 1976 35hp parts book shows a straight threaded rod being screwed completely into the lower unit and being attached to a upper shift rod via the well known bra$$ shift connector. Don May 16, 2023 · A quick how to video for adjusting the shift linkage on a Johnson 150 hp ocean breeze marine engine . The Shift Link joins the lower unit gear shift rod to the upper engine part. 9 Shift adjustment Just an update to this, it looks like any adjustment would be by bending the shift rod. I am trying to drop the lower unit to change the impeller but I cannot seem to get the shift rod disconnected. I would like to know what the correct height May 12, 2013 · I have a 1984 50 HP Evinrude that won't shift into reverse. is Jun 7, 2024 · By understanding the shift rod’s role, diagnosing potential problems, and following the outlined steps, you can tackle a misbehaving shift rod on your Mercury outboard and reclaim the joy of smooth and effortless gear changes. Typically, the shift rod can be turned slightly to align the shift lever with the gear dog clutch. The problem is, I believe, that the assy that the rod connects into has moved on the shift lever which changes how far the shift cable moves the rod up and down. Feb 10, 2011 · Re: Johnson/Evinrude shift rod length? I don't have the spec for it but hopefully somebody will chime in with it. Should you have the later type shift setup for some reason, such as the 1977 Jun 17, 2004 · Re: Shifting Problems Johnson GT150 The thing isit isn't the rod height that is the problemit is correct per the manual. I installed the new shift rod and set at the 21 29/32” height and installed. Have you checked the shift assist switch? It kills spark to 1/2 the motor when you shift into gear. As long as you don't turn it (screw it up or down) it should be ok. Position the gasket on the gearcase. Problem is, the gauge is over $200. For outboard repair infor Sep 4, 2020 · Check the shift rod height from the shift rod hole to the surface of the gearcase using Universal Shift Rod Height Gauge, P/N 389997. I have try the adjusting the cables. PROMT PARTS 195 subscribers Subscribe See full list on stellaroutdoorlife. Model #35652G indeed indicates that you engine is a 1976 35hp Evinrude. ( ( (⭐️in video I say cotter pin pin actually was talking about clevis pin Sep 4, 2020 · 002100 Shift lever pin Trunnion nut If there are not enough threads on the shift cable for the adjustment, or if the gearcase does not shift fully into FORWARD or REVERSE, refer to SHIFT ROD ADJUSTMENT on p. When putting the lower unit back on, I have found that it is easier to reconnect the shift linkage to the rod if you have it in forward gear (shift shaft Feb 15, 2001 · Re: Johnson 150 GT shift rod adjustment Use the measurement for your motor. COA6166 With the gearcase in NEUTRAL, rotate the shift rod up or down as necessary for correct adjustment. Aug 18, 2006 · 60 hp johnson shift rod adjustment By castin4five in forum Evinrude/Johnson Motors Replies: 2 Last Post: 04-29-2009, 03:04 PM Dec 9, 2003 · Re: Shift rod length adjustment 90 hp You can also eyeball it if you don't want to drop the lower unit again after carefully prepping and torquing the bolts!<br /><br />With the shifter in neutral and gearbox in neutral, rotate the shaft so it slides perfectly into the shift linkage. Sep 3, 2013 · Re: Johnson j200plssc HELP SHIFT ROD Adjustment HELP What i mean by 3/8 to 1/2 in play in neutral is: I can pull up on the shift rod from reverse to neutral. In this video diagnose and repair an outboard that won't go into gear. We would like to show you a description here but the site won’t allow us. You can adjust the shift rod with out dropping the LU but it is tricky. I positioned the arm so it's favoring the forward gear position and the shifter lock arm is now holding it that way when in forward. This installation also talks about the electrical harness and Johnson 90 hp outboard shift and throttle positions close-up look - picture slideshow click here (8m57s) lots of annotations to explain things Decided to have a close-up look of my Shift gear in Sep 4, 2020 · Check the shift rod height from the shift rod hole to the surface of the gearcase using Universal Shift Rod Height Gauge, P/N 389997. Then save $23/month for 2 mos. It was hard to break the handle loose from the shifter arm I guess it's been 30 years since it's been loosened and moved. -----21 -15/16" for a 92 model. Once correct height is achieved, rotate rod one half turn or less to direct offset forward. Tighten the two nuts together without turning the In this video I show you how to disconnect shift rod (linkage) on a OMC - (Johnson) - (Evinrude) outboard motor . Should the shifting rod be turned out so many turn or can I make adjustment with something else. After reading the postings here, I'm fairly sure my shift rod is out of adjustment, and I have also learned how to adjust the rod using a universal shift rod gauge. When I start engine in neutral position, the propeller is in reverse. Rotate the prop in both directions to insure it is in Sep 3, 2013 · Re: Johnson j200plssc HELP SHIFT ROD Adjustment HELP What i mean by 3/8 to 1/2 in play in neutral is: I can pull up on the shift rod from reverse to neutral. Outboard and marine cables. The shift rod has to be disconnected any time you want to remove the lower unit on these Sep 4, 2020 · Check the shift rod height from the shift rod hole to the surface of the gearcase using Universal Shift Rod Height Gauge, P/N 389997. So far 4 frustrating hours trying to get it back together. Once correct height is achieved, rotate rod one half turn or less to direct offset to the rear. This video shows how the shifter cable coming from an Evinrude / Johnson / OMC controller actually changes gears. Customer: Hi, Ive just change the gear box (lower unit) on my Evinrude 200hp ourboard. Adjust the LOWER rod only, up or down until prop spins freely in neutral. I bet its just the cable is way off. Follow these easy steps & line up the shift linkage on your mercury outboard. Where is the best place to make these adjustments? May 22, 2020 · Newly rebuilt motor shifts find F-N-R while not running. Ensure no binding or excessive play exists in the linkage. With the shift rod in NEUTRAL, rotate the shift rod up or down as necessary for correct adjustment. html Jun 15, 2016 · Any help would be great. Apr 14, 2010 · Re: Shift Rod Adjustment 1983 60 hp Measurement is from top surface of lower unit to the center of the shift rod hole. Viewing 10 posts - 1 through 10 (of 26 total) 1 2 3 → This is about the shift rod pin and how it is designed. Do I need to turn shift rod to the lower unit clockwise or counter-clockwise to get back in neutral. We show how the clutch dog makes grinding noises when the cables are not adjusted properly. 00 for a once in a lifetime use Apr 12, 2019 · Throttle and Shift Cable Adjustment by Joe Reeves. Wh Sep 4, 2020 · SHIFT ROD ADJUSTMENT Check the shift rod height from the shift rod hole to the surface of the gearcase using Universal Shift Rod Height Gauge, P/N 389997. A misaligned gear shift rod can lead to incorrect gear engagement, reduced performance, and even damage to your outboard's gearcase. You can change this by screwing the rod in or out. With remote control lever in NEUTRAL, pull firmly on firmly on throttle cable casing to remove slack. May 17, 2018 · I have a 2000 Model Johnson 60 HP. Hi, I will assist you. With the engine in neutral, measure from the hole in the shift rod to the surface of the gear case. Think of it this way. The first is the shift rod height that is often disturbed when the gearcase is removed and re-installed such as for a water pump replacement. Surely all of them around that year model will have the same measurement except for being 20 or 25" shaft. The engine was in neutral when I removed the gear case. . Feb 10, 2011 · Re: Johnson/Evinrude shift rod length? It should stay as it was,it was replaced with the same L/U. May 14, 2012 · Re: 85 25 hp evinrude gear shifter help Not sure exactly what you are looking for, but this how to adjust. com/shop/omfishing#This video is about a Evinrude 9. Sep 26, 2015 · Greetings. 9 lower unit shift linkage setting. G 04672910 I have a 20" shaft motor & the shift rod height should be 21 15/16 +/- 1/32, I know the gearcase should be in nuetral, but my question is that there is a small amount of play (about 1/8") in the up & down motion of the shift rod when it is in nuetral, so do I measure the rod in the up or Sep 4, 2020 · Grommet Shift rod spacer (25” models) Apply Triple-Guard grease to the threaded end of the shift rod and insert it through the cover. Coat driveshaft splines CONTENTS OF THIS SERVICE MANUAL: This 1990-2001 Johnson Evinrude 1 thru 70 HP Outboard Service Manual contains fully detailed step-by-step repair procedures with hundreds of photos and illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure. The shift cable adjustment centers the cable and linkage when in neutral and makes sure to have the same travel in forward as it does into reverse. How to reconnect the shift rod on a 1992 evinrude 60 HP engine. Takes small fingers and a bit of patience, but this worked Shift & Throttle Linkage 9. Do not worry, we are going to take care of it. The shift cable trunnion is very close to running out of adjustment threads. So I put the old L2 shift rod back in and set the height to 20 7/8 Sep 4, 2020 · Check the shift rod height from the shift rod hole to the surface of the gearcase using Universal Shift Rod Height Gauge, P/N 389997. partial engagement of shift or less than full engagement of shift and then throttle starts to advance indicates the shift rod height is wrong or was not set starting in neutral. Jan 4, 2012 · Re: lower unit installation? What length does my shift rod need to be at? I have it in my OMC Service manual. The measurement for a long shaft is 21 15/16 +/- 1/32 inches; if your engine has an XL shaft, it should be 26 15/16 +/- 1/32 inches. Thay may be causing your issue as well. It it is not parallel, then the shift rod is out of adjustment. The outboard motor shift rod linkage or link connector is well hidden on these models. The gear case needs to be removed again, and you should check the shift rod height. com/boating-forum-14/) - - (https://www. Help support my channel by using the link. May 7, 2020 · All that being said, you should check for slop in the linkage, and make sure the shift rod connector is properly positioned and the screws are tight. Regular lubrication and inspection after water pump service prevent We would like to show you a description here but the site won’t allow us. The gear shifting is a bit different then t Jan 16, 2012 · Re: 1989 Evinrude 110hp 20" shaft reverse clunk?? Shift rod adjustment or ?? If you are having shift issues, disconnect the shift rod and shift it by hand. All of this time the prop will turn freely in neutral. I have a Johnson 55HP from 1980 (engine model 55EL80C). I like Mumbles method of using red nail polish to highlight the beveled area of the shift rods to ensure they are properly positioned in the connector before tightening the screws… - (https://www. In this video I measure and adjust the length of the shift rod on the Evinrude 150 to being diagnosing why it won't go into reverse. My gearcase got left under some heavy stuff in my dads shed this winter and after what I thought was the correct bending back it wont shift. xmko ziiygm hfdlg zkgl pxqktr bfacpmwa huufi dloktx tejs dzcpdmq